Solids Handling Machinery

Solids Handling Wear Coatings

Abrasive wear on screw flights, conveyor troughs, slurry-pump volutes, and cyclone cones drives the maintenance scope on solids-handling equipment. Belzona's ceramic-filled epoxy and elastomeric polyurethane systems restore the original wear profile and apply a sacrificial surface that lines up with the next planned outage.

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Ceramic tile wear lining inside solids handling equipment

Our approach

Cold-applied, in place

Repairs and protective coatings applied on-site with no hot work and, in most cases, no shutdown.

Supplied + applied

We supply and specify the Belzona system. Where you want it installed, our sister company BHI Coatings applies it with factory-trained crews. Supply only is fine too.

24-hour support

Emergency response across Houston, the Texas Gulf Coast, and South Texas.

Authorized distributor

The authorized Belzona distributor for South Texas and the Gulf.

What tends to go wrong
  • Sliding-abrasion wear on screw flights, conveyor troughs, and chute liners.
  • Slurry erosion on pump volutes, impellers, and discharge elbows.
  • Impact-and-abrasion combined wear at hopper outlets and feed points.
  • Cyclone-cone thinning from solids spiraling against the wall.
  • Cutter and breaker bar wear on size-reduction equipment.
  • Bearing-housing and casing corrosion from washdown and process condensate.
How Belzona helps

Wear-lining selection is a service-class call

The right wear material is the one that matches the actual wear mechanism. Sliding fines call for ceramic-filled epoxy. Wet slurry with impact calls for elastomeric polyurethane. Pure impact calls for rubber-lining. Belzona's portfolio covers each class so the same applicator can handle a mixed plant scope.

Belzona product families used on solids-handling assets

Ceramic-filled wear linings

Belzona 1811 (Ceramic Carbide), Belzona 1812 (Ceramic Carbide FP), and Belzona 1813 (Ceramic Z) are silicon-carbide and aluminum-oxide-filled epoxy linings designed for high-abrasion sliding-flow service. Trowel- or spray-applied at specified dry film thickness over manually prepared carbon steel.

Elastomeric and rubber-lining systems

Belzona 2111 (D&A Hi-Build Elastomer), Belzona 2131 (D&A Fluid Elastomer), and Belzona 2141 (WG Fluid Elastomer) cover the impact-and-abrasion duty cycle on slurry pumps, transfer points, and discharge elbows. They cure cold, bond to manually prepared steel, and accept inspection at the next planned outage.

Metal-loss rebuild

Where the underlying steel has lost meaningful wall thickness, Belzona 1111 / 1311 rebuilds the substrate back to design profile before the wear topcoat. This separates the structural duty from the wear-lining duty and avoids the lining breaking up over a deformed substrate.

Outage-aligned recoat

Belzona Houston sizes the wear-lining film thickness against the actual abrasion rate so the lining reaches its end-of-life on the same calendar as the next planned outage. The result is a predictable wear program rather than reactive lining replacement on a forced outage.

What we handle in Solids Handling Machinery

Local · Authorized · Supply + Apply

Seeing this on your equipment?

Our Houston-based team will survey it and recommend the right cold-applied Belzona system, supply, apply, or both, with 24-hour support.